Metalizing gun is essentially using for corrosion protection of any metal and non-metal substrate & Sand Blasting or Grit blasting is a must before metalizing. The metalizing guns are being used today predominantly present as a maintenance tool for repair and of machinery. This metalizing gun spray coating is also being to a greater extent in the manufacture of new products with a means of producing new corrosion-resistant materials.
The Metalizing Gun is a thermal spray coating process and it is used for metal coating on product surfaces. The resultant metallic coatings should be utilized for protective, decorative, or functional purposes. metalizing gun coatings are long-lasting, highly effective, and highly versatile.
In an Electric Arc Spray Gun process two metallic wires are electrically energized with opposing polarity to melt as the coating feedstock. Compressed air is used to the atomization of the now-molten material and propel it onto the substrate to form the coating. An electric arc spray process can spray any type of metal that has melting points under 5530°C. Coatings can provide metallic coatings with either semi-metallurgical bonds or mechanical bonds up to 5000 P-S-I is depending on the equipment and the material being used. Distortion will not take place because the substrate is not exposed to a high temperature of over 1400°C.
In the Powder Flame Spray Gun process, the basic principle of the heat source is the same as wire spray except that metal is fed in the form of powder through flame and compressed air onto a surface of the substrate. In the metalizing gun process, any metal powder having a melting point below 3040°F. can be sprayed. This process is mainly utilized for abradable coatings and spray hard surfaces.
In the wire flame spray gun process, metalizing wire is feed in the form of spray material into a fuel gas-oxygen flame where it is melted by the heat temperature up to 5500°F of that combustion. For the atomization of molten metal on component surface compressed air is used and fine spherical particles and propelling these particles at high velocity onto the surface of the substrate. We can control the atomization rate and the metals melting rate with different melting points when we control the feeding rate of the wire through the flame.
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