Shot Blasting Machine Manufacturer's in Faridabad
Sand blast is the most significant shot blasting machine manufacturer's in Faridabad. Shot Blasting Machine is a technique that smooth a surface with the help of high-velocity abrasive media like High carbon cut wire shots, cut wire shots, steel shots, etc. The shot blasting machine manufacturers in Faridabad provide different methods that help in the cleaning and preparation of the surfaces for the secondary finishing processes after blasting. Impurities are the obstacle in the path of production, thermal spray coating, and paint.
Shot blasting machines use to increase good quality products for that we need to remove these impurities at an early stage. Otherwise, these impurities or foreign particles on the component surfaces become one of the big problems after a few years of the well-manufactured product. We use shot blasting which is a process of removing various kinds of impurities from the surfaces using different types of blasting media. This process is done on the surface before coloring, paint, and thermal spray coating, etc. The shot blasting machine price in Faridabad is less as compared to other shot blasting machine manufacturers.
Shot Blasting Machine manufacturer, export, and supply shot blasting machine in many industries like metal-manufacturing, aviation industry, and many more. In a shot blasting machine process namely, two technologies are used wheel blasting and air-operated blasting. Which type of shot blasting machine used is depends on the size and shape of the equipment. We are one of the best shot blasting machine manufacturers in India, We provide a shot blasting machine price for sale at the lowest with the best quality.
Shot Blasting Machine Working
A shot blasting machine working on high pressure. In shot blasting machine throwing the shot blast media at a high speed in a highly controlled way. It removed the contaminants from metal and non-metal parts surfaces with the help of the blasting media impact. Shot blasting operation is done using compressed air for propelling the abrasive media to clean the substrate.
The shot blasting machine manufacturers in Faridabad are a leading group of blasting machines that manufacture and supply both manual and automated systems only became possible after the introduction of the centrifugal wheel blast machines. wheel shot blasting machine is proven to be more productive than compressed air shot blasting machine and achieves a better and more uniform finishing of the component surface.
Types of Shot Blasting Machine
- Airless/ Wheel Shot Blasting Machine
- Air Operated/ Pneumatic Shot Blasting Machine
Airless/ Wheel Shot Blasting Machine
An Airless or Wheel shot blasting machine is direct converts electric energy into kinetic energy by rotating a Blast wheel with an electric motor on high rpm. In a wheel shot blasting the capacity of the blasting wheel goes from approx 60 kg per minute up to 1300 kg per min. Shot blast machines use these high-velocity steel shots to clean or smooth the surface. The method of conveying the components to be blasted will be defining the type of equipment, and size of the metal part.
Air-Operated/ Pneumatic Shot Blasting Machine
Air-operated shot blasting machine available in both portable shot blasting machine and shot blasting cabinet type. In an air-operated shot blasting machine blasting media like steel grit, steel shots are pneumatically accelerated with the help of an air compressor and projected by sandblasting nozzle onto the surface of the substrate. For special applications, and for soft material components shots & water mixture can be used, this is called a wet blasting machine.
In shot blasting machine, sandblasting nozzle and y gun use can be installed in a fixed position or can be operated manually or by automatic nozzle accumulators. The blasting task defines the choice of the blasting media; in most cases, any type of dry or free-running blasting media can be used.
Shot Blasting Machine Manufacturers in Faridabad Contain Various Parts
Shot blasting machine manufacturers in Faridabad provide blasting machines that contain various parts. Shot blasting machines use a mechanical method in which a centrifugal force of blasting wheel is used to remove the layer of the surfaces and the impurities from the metal products surfaces. The main reason for using the shot blasting machines is to clean the surfaces of the equipment. Blasting helps in adding texture to the surfaces, and it reduces the maintenance cost of the equipment. Shot blasting machines help in removing foreign particles as well as gives a good finish to the component. All the process of removing the unwanted and loose particles is done before the product is sent for the further process like paint and protecting thermal spray coating of metalizing wire, aluminium wire, zinc wire, etc.
The Shot blasting Machines have some subsystems namely
- Abrasive delivery method
- Abrasive recovery method
- Dust collection
- Blast cabinet
- Part movements and support system
- Controls and instrumentation
Abrasive Delivery Method
This is composed of two methods:
- By compressed air
- By centrifugal turbine
Abrasive Recovery and Cleaning System
Surface preparation is required to maintain a regular cleaning operation. Whenever blasting media with high velocity hits the surface all the unwanted particles get dropped and collected in the collector. Then oxide and other contaminated particles from the surfaces are removed.
Blast Cabinet
In the blasting cabinet all the dust and abrasive particles are collected and reused. Shot blasting cabinet is located dust collector which reduces pressure inside of the cabinet and preventing dust from escaping, and cabinet usable for the operator to view inside during blasting.
Dust collector System
In the dust collector system, dust is collected during the shot blasting process, this dust is withdrawn from the machinery cabinet, and recirculating is done by the dust collector. Fine dust is collected in dust collector bags and reuseable particles are collected in the tray at the bottom of the dust collector.
Part Movements and Support System
In this process, many accessories are used for material handled and transported through shot blasting. Depending on the type of the component materials different types of machines and blasting processes are used.
Controls and Instructions
Control panel and instruction is the system by which the whole procedure is monitor. All the instruction of the shot blasting machine is given by this system.
Advantage of Shot Blasting Machine
Removing Corrosion: Shot blasting machine manufacturers provides the different type of blasting machine that helps to remove rust and corrosive materials from the surface. Blasting machines are used for the removal of corrosive builds hold rust, chemical stains, faded paint, mill scale, and heat treatment scale, etc.
Surface Preparation: A shot blasting machine is the most efficient and effective method to prepare the surface of the component before painting or coating and make them smooth.
- For surface roughness, provides a much more solid bond between the blasted surface and the protective coating.
- High accuracy of the blast pattern
- Increases the lifespan and the duration of future thermal spray coatings.
- Aids in revealing defects of any surface.
The Environment: Shot blasting is one of the best environmentally friendly options for corrosion removal and surface preparation for painting and thermal spray coatings.
- No chemicals were used at all
- No acids
- The only cleanup is physical pellets
- The process only uses abrasion before polishing the metal surface
- Shot blasting process minimizes operation, maintenance cost
- Shot blasting processes excludes the usage of non-eco-friendly and harsh chemicals for rust removal
- Shot blasting operations provide higher production rates, wider abrasive separation, and better blast pattern accuracy
- In the shot blasting, dust is swept away by a powerful dust collection system available in shot blasting cabinets.
Application of Shot Blasting Machine in Faridabad
- For surface preparations of metals like iron, steel, forgings, non-cast parts, and many more.
- For mechanical surface preparation of sheets, wire, rods, coils, etc.
- Shot peening is done to change the mechanical properties like increasing resistance to fatigue of springs, gears, etc.
- Preparation of the component surfaces for further operations like painting, coating, etc.
Shot Blasting Machine Price in Faridabad
Sand blast is a leading manufacturing group of shot blasting machines in Faridabad at a low price. Shot blasting is an important process before painting or applying a protective coating layer on the surface. If blasting is not done then the life of the material is decreases. Shot blasting machine in Faridabad is available at low prices as compared to other shot blasting machine manufacturers. We also manufacture and supply portable shot blasting machine, sand blasting machine, thermal spray gun, flame spray gun, arc spray gun, pinch valve, mixing tube, metalizing wire, zinc wire, and abrasives like glass beads, copper slag, steel grit, etc. at a low price for sale.
